The right way to Construct a Strong Delivery Crate For Stained Glass

To ship a chunk of glass, it must be crated and effectively protected. We construct a crate round each piece of glass which we ship. It must be a customized match in order that the glass may be adequately protected. The images that go along with the article are of us constructing a crate for an 18″ by 30″ window. We use the identical methods when crating larger home windows.

We begin by laying out a chunk of 1″ thick, inflexible foam insulation which may be purchased at a house enchancment heart.

Then we lay the stained glass piece to be shipped on the froth. I align two aspect of the glass with the perimeters of the froth.

Utilizing a utility knife, I rating the froth alongside the 2 edges of the froth that have to be trimmed.

I then break the froth on the rating line by lining the rating on the sting of the desk and firmly urgent each ends. It actually makes a popping sound which is able to scare the cat or any babies within the space.

Then I line up the resized insulation and lower an equivalent piece utilizing the lower foam as a template. Whereas I am chopping foam, I lower a number of strips the width of a two by 4.

Right here we have now the « foam, glass, foam sandwich, prepared for some wooden crating.

Right here is the « sandwich » and two of the two x 4 sized items of froth for the perimeters.

I put the froth edges across the sandwich so I can take measurements for the two x 4’s I want.

Right here you may see the sandwich, surrounded by foam and a couple of x 4’s

I take away the highest layer of froth, so you may see what’s taking place in relation to the stained glass.

I take advantage of pipe clamps to softly squeeze the body work collectively. The two x 4’s solely put slight stress on the froth which is holding the glass.

Now that the boards are lined up, the crate is able to be assembled. I layer « squishy » foam underneath the panel and on high of it earlier than changing the highest layer of froth. This manner there might be a slight quantity of give when the panel is being transported.

With pipe clamps holding the wooden framework collectively, I take advantage of extra clamps to squeeze the aspect boards in order that they line up completely. This places a slight stress on the glass so it’s going to sink into the froth barely and keep held tightly because it’s shipped.

I shoot a few end nails into the body to carry issues collectively. There’s little hazard of hitting the glass since it is so far-off from the sting of the crate. Then I can take away the pipe clamps. No must shoot many nails, simply two per joint, the aspect will maintain the field collectively.

I fill the void within the high of the field with scrap styrene foam, that different shippers ship to me.

Then I high it of with one other layer of froth sheet. I would like there to be just a little stress within the crate to maintain issues from having an excessive amount of play.

I set a sheet of directions contained in the field.

TO UNPACK YOUR GLASS SAFELY,

FIRST PRY THE 1″ WIDE FOAM FROM THE EDGES ON ONE SIDE AND THEN THE TOP OR BOTTOM. THIS WILL FREE UP THE FLAT FOAM SO YOU CAN LIFT IT OUT, EXPOSING THE GLASS.

TIP THE GLASS CAREFULLY AND SLOWLY. GLASS HAS LITTLE STRENGTH WHEN LYING FLAT.

ONCE THE GLASS IS VERTICAL YOU MAY CARRY IT TO THE SPOT WHERE YOU WANT IT AND HANG IT FROM CHAINS BY THE RINGS PROVIDED.

I then mark the items of froth to take away first talked about within the unpacking directions.

Subsequent I lower plywood to the scale of the body. Two items are wanted.

I put the highest over the aspect with the directions, decrease it into place and line it up with the body.

Then I screw 1″ lengthy drywall screws throughout the highest to carry it down.

I raise the crate and gently tip it over, ensuring to carry the uncovered foam on the underside to maintain it from shifting.

With the underside of the crate dealing with up and the froth aspect uncovered, I am prepared to connect the underside plywood.

I set it in place and line it up.

Then use staples to carry it in place. I do that as a result of I would like it to be simple to take the highest off of the field and exhausting to take the underside off. That approach, the client receiving the case can have a larger chance of success.

I write directions on each aspect of the crate, like, NO STEP, FRAGILE GLASS, and DO NOT LAY FLAT. On the highest, I add arrows and the phrases: « Take out screws this aspect and browse directions. »

Then I take the crate to the UPS retailer and hope they do not throw it or drop it too exhausting. I determine if the driving force does not throw it down on its’ aspect and use it for a step greater than a few times, it will survive the journey.

Then I insure it for the retail worth!

I bought an e-mail from Debra Beatty, who adopted these directions when sending a window to Granada from California by way of snail mail (US postmaster floor) and it bought there nice. However I’ve had instances the place prospects bought their home windows with a small break, I consider these instances had been as a result of the packaging was so tight that there wasn’t any give to the package deal.

I took a number of photos for instance what I am speaking about on this article. You do not have to see them, however if you wish to go to our betterstainedglass web site and browse this similar article

The right way to Construct a Strong Delivery Crate For Stained Glass

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